Visual Inspection System for Large Water Containers 5 Gallon Water Jug

System overviews
The overall equipment integrates mechanical mechanism, visual optical hardware and detection system software, defective product rejection and counting device. The normal detection speed is 20 pieces/min. The front entrance and exit of the detection machine can be integrated with the customer's on-site conveyor line. It can operate 7*24 hours a day, greatly improving production efficiency.

The inspection equipment is equipped with 15 sets of 500W high-pixel industrial cameras to comprehensively detect the defects of the inner and outer sidewalls, outer bottom and inner bottom, and mouth of the drinking water drum. After the system collects the sample images, it is analyzed by the deep learning system to determine the good products With defective products, the defective products are detected and automatically eliminated online. The software will open the sample comparison standard, and the production personnel at the customer site can control the comparison accuracy and select the most suitable accuracy standard for their own production conditions, thereby controlling the defect rate.

Inspection principle
Inspection station for the outer bottom surface of the bottle - inspection station for the inner bottom surface of the bottle and just above the bottle mouth - inspection station for the oblique side of the bottle mouth and the bottle body.

Ø Black spots, stains, hair, impurities (different colors) will be analyzed and processed according to the black spot detection index. The contrast difference of this gray value should be greater than 40, which can be effectively detected.

Ø The testing equipment needs to be regularly maintained and cleaned during use (such as conveyor belt cleaning, camera cleaning, etc.), and the testing equipment itself will not produce secondary pollution sources (such as debris, fine foam, etc.) to the testing samples.

Ø.Enable and disable the system detection function

Equipment composition
1. The transmission part is the core component of the system, carrying all the transmission devices and electronic hardware (industrial camera, light source, industrial computer, touch screen, electrical box, etc.); the hardware part includes camera, lens, light source, high-speed atmosphere, computer, touch screen and other electrical devices, please refer to the configuration list for the specific number:

Machining process

About Us

Development History

The technology center is composed of algorithm department, software department, optics department, hardware department and mechanical department. The algorithm team currently has 7 PhDs, ensuring that the AI algorithm has the ability to continuously update.

Organization Structure