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High Efficiency Aseptic Filling Line for Pharmaceutical Packaging, Biotech Cosmetic Filling, Pharmaceutical filling

Categories Vial Filling Machine
Brand Name: Lingyao
Model Number: LYKXGF2-30
Certification: CE, ISO, GMP
Place of Origin: China
MOQ: 1 unit
Price: 200,000-400,000USD per piece
Payment Terms: D/A,D/P,T/T,Western Union
Supply Ability: 3 pcs per 6 months
Delivery Time: 180 work days normally
Packaging Details: carton, wood carton, pallets
Quality Assurance & Compliance: CE, GMP, ISO, etc..
Precision & Accuracy: High-precision filling +/-1%
Automation Level: Fully automated
Scalability & Flexibility: 2-30ml vials
Sterilization Capability: Integrated sterilization processes(ultrasonic cleaning, dry heat sterilization)
After-sales Service & Technical Support: 1-2 years guarantee maintenance, free spare parts available, and troubleshooting assistance to minimize downtime
Energy Efficiency: water, energy aligned with sustainability goals
Data Integrity & Traceability: 21 CFR Part 11
Material Compatibility: SS316
Proven Track Record: Available
Machine Name: Vial Filling Line
Function: Vials Washing, Sterilization, Filling, Plugging, Capping
Filling Volume: 2-30ml
Filling Liquid Type: Vaccine
Output Capacity: 6000-26000 BPH
Vials Material: Glass
Filling Accuracy: +/-0.5%
Breakage Rate: <0.5%
Nitrigon Filling: Yes
CIP/SIP: Yes
Oven Cooling Style: Water Cooling
Plugging Style: Half
Capping Head: Multi
LAF: Yes
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High Efficiency Aseptic Filling Line for Pharmaceutical Packaging, Biotech Cosmetic Filling, Pharmaceutical filling

High Efficiency Aseptic Filling Line for Pharmaceutical Packaging, Biotech Cosmetic Filling, Pharmaceutical filling


Meta Description: Discover a high-efficiency Aseptic Filling Line engineered for pharmaceutical, biotech, and cosmetic industries. Achieve GMP compliance, precision dosing, and scalable production with automated solutions.


Introduction
This high-efficiency Aseptic Filling Line is the backbone of modern pharmaceutical, biotech, and cosmetic packaging. Designed to meet stringent global standards, this advanced system ensures rapid, accurate, and contamination-free filling of vials ranging from 2ml to 30ml. Whether you’re producing vaccines, injectables, serums, or high-value cosmetics, this equipment integrates cutting-edge automation and hygienic design to streamline operations and maximize ROI for international buyers.

ModelLYQCL80+LYASMR620/48+LYKGF8LYQCL1000+LYASMR620/48+LYKGF10LYQCL120+LYASMR620/55+LYKGF12
Adaptive Spec2-30ml national standard vials2-30ml national standard vials2-30ml national standard vials
Capacity6000-12000pcs/hr6000-18000pcs/hr6000-26000pcs/hr
Clarity>99%
Breakage rate<0.5%
Filling Torlerance1.5 %
Fresh Water consumption0.2-0.4Mpa/0.6-1.0 m3/hr
Clean compressed air consumption and pressure0.3-0.6Mpa/35-80 m3/hr
Pass rate of stopping> 99%
Pass rate of capping> 99%
vacuum pumping speed60m3/h(external distribution)
Exhuast volume3500-4800m3/h
Weight9300 KGs
Total Powerabout 90kw 380v 50Hzabout 93kw 380v 50Hzabout 110kw 380v 50Hz
Sizeabout 12600 X 2260 X 2445mmabout 12600 X 2260 X 2445mmabout 13200 X 2260 X 2445mm

Key Features Driving Global Demand

  1. Pharmaceutical-Grade Compliance
    • GMP/ISO-Certified Design: Built to comply with WHO and FDA regulations, our vial filling line guarantees sterility for sensitive pharmaceuticals like vaccines, insulin, and antibiotics. The system supports lyophilization (freeze-drying) integration for biologics requiring ultra-low temperature handling.
    • Precision Dosing: Achieve ±0.5% accuracy with servo-driven pumps, critical for hormone therapies and oncology drugs where dosage consistency is non-negotiable.
  2. Biotech & Cosmetic Adaptability
    • Multi-Product Flexibility: Switch seamlessly between viscous biotech solutions (e.g., stem cell serums) and lightweight cosmetic essences. Adjustable filling heads accommodate 2-30ml vials for single-dose cosmetics and 50-500ml bottles for bulk reagents.
    • Oxidation Prevention: Nitrogen purging technology protects oxygen-sensitive compounds like essential oils and peptide-based formulations .
  3. Operational Efficiency
    • High-Speed Throughput: Process up to 26,000 vials/hour with minimal downtime, ideal for large-scale vaccine production or seasonal cosmetic launches.
    • Energy-Saving Design: Reduce power consumption by 30% compared to traditional systems, with modular configurations to match production needs.
  4. Durability for Harsh Environments
    • 316L Stainless Steel Construction: Resists corrosion in high-humidity regions (e.g., Middle East, Southeast Asia) and withstands aggressive cleaning agents.
    • Temperature Control: Maintain product integrity with integrated cooling jackets for heat-sensitive fillers like collagen-based cosmetics or mRNA vaccines.

Key Features Driving Global Demand

  1. Pharmaceutical-Grade Compliance
    • GMP/ISO-Certified Design: Built to comply with WHO and FDA regulations, our vial filling line guarantees sterility for sensitive pharmaceuticals like vaccines, insulin, and antibiotics 1PDF1. The system supports lyophilization (freeze-drying) integration for biologics requiring ultra-low temperature handling.
    • Precision Dosing: Achieve ±0.5% accuracy with servo-driven pumps, critical for hormone therapies and oncology drugs where dosage consistency is non-negotiable.
  2. Biotech & Cosmetic Adaptability
    • Multi-Product Flexibility: Switch seamlessly between viscous biotech solutions (e.g., stem cell serums) and lightweight cosmetic essences. Adjustable filling heads accommodate 2-30ml vials for single-dose cosmetics and 50-500ml bottles for bulk reagents 2.
    • Oxidation Prevention: Nitrogen purging technology protects oxygen-sensitive compounds like essential oils and peptide-based formulations 3.
  3. Operational Efficiency
    • High-Speed Throughput: Process up to 12,000 vials/hour with minimal downtime, ideal for large-scale vaccine production or seasonal cosmetic launches.
    • Energy-Saving Design: Reduce power consumption by 30% compared to traditional systems, with 220-600W modular configurations to match production needs 4.
  4. Durability for Harsh Environments
    • 316L Stainless Steel Construction: Resists corrosion in high-humidity regions (e.g., Middle East, Southeast Asia) and withstands aggressive cleaning agents 5.
    • Temperature Control: Maintain product integrity with integrated cooling jackets for heat-sensitive fillers like collagen-based cosmetics or mRNA vaccines.

Why International Buyers Choose this Aseptic filling line:

  • Scalability: Upgradeable from small-batch R&D to full-scale production.
  • Easy Validation: Pre-validated documentation accelerates regulatory approvals in the EU, GCC, and ASEAN markets.
  • 24/7 Technical Support: Global service hubs ensure rapid troubleshooting and spare parts availability.

Keywords: Vial filling line, pharmaceutical packaging, biotech filling, cosmetic filling machine, GMP-compliant filling, precision liquid dosing, automated vial filler, ISO-certified equipment, vaccine production line, cosmetic essence filling.


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