Pcb Height 900±20mm SMT PCB Conveyor Integrated with Air Supply 4-6Kgf/cm2 and Direction L-R R-L Supporting PCB Assembly

Product Description:

The SMT PCB Conveyor is a highly efficient and reliable solution designed specifically for the demands of modern electronic manufacturing environments. Engineered to seamlessly integrate into Semi-Automatic SMT Assembly Lines, this conveyor system facilitates smooth and consistent transport of printed circuit boards (PCBs) during the surface-mount technology (SMT) assembly process. Its robust construction and precise design make it an indispensable component for improving production flow and maintaining high standards of product quality.

One of the standout features of the SMT PCB Conveyor is its guide rail, which is crafted from durable aluminum alloy. This material choice ensures a lightweight yet sturdy framework that provides excellent resistance to wear and corrosion. The aluminum alloy guide rails contribute significantly to the conveyor's longevity and reliability, allowing it to withstand the rigors of continuous operation in busy manufacturing lines without compromising performance.

The conveyor supports bi-directional movement, with the capability to transport PCBs from left to right or right to left, accommodating various production line configurations. This flexibility in conveyor direction, denoted as L-R/R-L, allows manufacturers to optimize their workflow and space utilization according to specific assembly line requirements. Whether the conveyor is set to move PCBs from left to right or vice versa, it maintains consistent speed and stability, ensuring that each board is handled with care throughout the process.

Precision in height is critical for seamless integration with other SMT equipment, and the SMT PCB Conveyor excels in this aspect. The conveyor is designed to maintain a PCB height of 900±20mm, which aligns perfectly with standard SMT machinery. This precise height specification ensures that PCBs transition smoothly between the conveyor and other assembly equipment, minimizing the risk of misalignment, damage, or production delays.

In addition to its structural and directional attributes, the conveyor boasts a significant weight capacity, capable of supporting up to 10 kilograms per meter. This high weight capacity makes the conveyor suitable for handling a wide variety of PCB sizes and complexities, including heavier boards that may contain numerous components or larger substrates. The ability to carry heavier loads without strain or loss of function enhances the conveyor's versatility and applicability across different types of SMT assembly tasks.

Moreover, the SMT PCB Conveyor plays a pivotal role when integrated with an SMT Equipment Health Monitor system. By facilitating smooth and consistent board movement, the conveyor allows for accurate monitoring and diagnostics of SMT equipment health during the assembly process. This integration helps manufacturers identify potential issues early, reduce downtime, and maintain optimal operating conditions for all SMT machinery involved. The synergy between the conveyor and SMT Equipment Health Monitor promotes higher efficiency, quality, and reliability in the production line.

Overall, the SMT PCB Conveyor is an essential component for any Semi-Automatic SMT Assembly Line aiming to enhance productivity and product quality. Its aluminum alloy guide rail construction, flexible left-to-right or right-to-left conveyor direction, precise PCB height alignment, and robust weight capacity make it a versatile and dependable choice for modern electronic manufacturing. When combined with SMT Equipment Health Monitor systems, this conveyor not only supports smooth board transport but also contributes to comprehensive equipment management and health monitoring, ensuring a streamlined and efficient SMT assembly process.

Features:

• Product Name: SMT PCB Conveyor
• Direction: L-R / R-L for flexible PCB transfer
• Air Supply: 4-6 Kgf/cm² ensuring stable operation
• PCB Processing Time: 8-15 seconds per piece for high-speed production
• Power Supply: AC 220V/110V, 50/60Hz compatible with various power standards
• PCB Thickness Range: 0.6-4.0mm suitable for diverse PCB types
• Integrated SMT Equipment Health Monitor for reliable maintenance
• Designed for Double-Sided SMT Assembly Line applications
• Supports High-speed conveyor operation to enhance production efficiency

Technical Parameters:

Applications:

The KUTEDE SMT PCB Conveyor, model number KTD-110, originating from Shenzhen, China, is an essential component designed to enhance the efficiency and precision of modern SMT assembly lines. This conveyor system is specially engineered to cater to various product application occasions and scenarios within the electronics manufacturing industry. Featuring a robust structure that combines both belt conveyor and chain conveyor mechanisms, the KTD-110 ensures smooth and reliable transportation of PCBs with a height of 900±20mm, accommodating a wide range of board sizes and specifications.

One of the primary application occasions for the KUTEDE SMT PCB Conveyor is within Semi-Automatic SMT Assembly Lines. In these settings, the conveyor facilitates the seamless movement of printed circuit boards between different processing stations, significantly reducing manual handling and improving production throughput. Its operating temperature range of -10°C to 50°C allows it to function optimally in diverse factory environments, ensuring consistent performance even under varying climate conditions.

Another critical application scenario involves integration with Vacuum Suction SMT Board Loaders. The KTD-110 conveyor's precise direction control, capable of operating in both left-to-right (L-R) and right-to-left (R-L) orientations, complements the vacuum suction mechanisms by accurately positioning PCBs for pick-and-place operations. This synergy enhances the accuracy and speed of component placement, contributing to higher yield rates and reduced defects in the final assembled products.

Furthermore, the KUTEDE SMT PCB Conveyor is ideally suited for Dual-Track SMT Assembly Lines, where simultaneous handling of multiple PCB tracks is required. The conveyor's timing efficiency, with a PCB passing time of 8-15 seconds per piece, supports high-volume production demands without compromising stability or precision. Its dual-structure design ensures that boards are conveyed steadily and without slippage, maintaining the integrity of delicate electronic components throughout the assembly process.

In summary, the KUTEDE KTD-110 SMT PCB Conveyor is a versatile and reliable solution tailored for various application occasions, including Semi-Automatic SMT Assembly Lines, Vacuum Suction SMT Board Loader setups, and Dual-Track SMT Assembly Lines. Its durable construction, adaptable operating conditions, and efficient conveyor timing make it an indispensable tool for modern electronics manufacturing facilities seeking to optimize their SMT production workflows.

Customization:

Introducing the KUTEDE SMT PCB Conveyor, model KTD-110, proudly manufactured in Shenzhen, China. This versatile conveyor system is designed to enhance your SMT production line with reliable performance and durable construction.

Featuring a robust aluminum alloy guide rail, the conveyor ensures smooth and stable transportation of PCBs throughout the assembly process. The KTD-110 supports both belt conveyor and chain conveyor structures, allowing you to customize the setup to best fit your production needs.

Powered by AC 220V/110V at 50/60Hz, this conveyor delivers consistent and efficient operation. With a PCB handling time of 8-15 seconds per piece, it optimizes throughput without compromising accuracy.

Additionally, the system includes an air supply requirement of 4-6 Kgf/cm², facilitating advanced functions such as vacuum suction for the SMT board loader. This feature enhances the precision and reliability of PCB placement during assembly.

The KUTEDE SMT PCB Conveyor is also compatible with SMT NG board buffer conveyor applications, providing an effective solution for managing non-conforming PCBs and ensuring smooth workflow in your production line.

Customize your SMT production line with the KUTEDE KTD-110 to achieve superior efficiency and quality in PCB handling and assembly.